Nissan Terrano 2 with 1985 on 1999
1. The maintenance instruction and to maintenance service
2. Car maintenance service
3. Четырехцилиндровыв engines
4. Engines VS
5. All engines
6. Systems of cooling, heating, ventilation and air-conditioning
7. Fuel and exhaust systems
8. System of an electric equipment of the engine
9. System of decrease in toxicity of exhaust gases
10. A mechanical transmission
10.1. Specifications
10.2. The general data
10.3. Epiploons replacement
10.4. A manual transmission removal and installation
10.5. 5ступенчатые a check point of types FS5W71B/C dismantling
10.6. 4-step check points of types F4W71B and With - dismantling
11. Automatic transmissions
12. Coupling карданный a shaft and the back bridge
13. A running gear of cars with the wheel formula 4x4
14. Brake system
15. Suspension brackets and a steering
16. A body and furnish elements
17. Electric equipment system
 



super smash flash 2




10-5-5stupenchatye-kpp-tipov-fs5w71b-c-razborka.html

10.5. 5ступенчатые a check point of types FS5W71B/C dismantling

Attention!
Procedure described more low is applicable only to a check point till 1993 Repair of a check point after 1993 is carried out in car-care centre.

4.6 Removal of a pin


4.8 Restrictive plug of a backing


4.9а Details картера 4и 5 step check points of early release 1. An epiploon 2. A dustproof cover 3. The case of the bearing 4. A stopper of a refuelling aperture 5.5ступенчатая a check point 6. The switch of neutral position 7. The restrictive plug of a backing 8. Back кры


4.9б Details картера 5-step check point FS5W71B/C 1. A dustproof cover 2,12. An epiploon 3,17. The restrictive plug of a backing 4. A back cover 5. The case of the bearing 6. The bearing 7. Transitive section 8. A stopper of a refuelling aperture 9. A drain stopper 10. At


4.10 At removal of a forward cover the adjusting washer drops out


4.15а Details of the mechanism of a gear change of a check point of release to 1993 1. The handle 2. The lever 3. The top lock ring of a cover 4. A cover 5. The bottom collar 6. A cover 7. A lining 8. A plug of inclusion of 5th transfer and a backing 9,13,29,31,33. A ball of a clamp 10.


4.15б Details of the mechanism of a gear change of a check point of release after 1993 (for rear-wheel а/м) 1. The handle 2. The lever 3. The top lock ring of a cover 4. A cover 5. The bottom collar 6. A cover 7. A lining 8. A plug of inclusion of 5th transfer and a backing 9,14,15


1st stage of dismantling
1. Clear and wash up картер a check point.
2. Remove a cover of the lever with картера couplings.
3. Remove выжимной the bearing and a nave together with the lever (Gl. 8).
4. Remove with картера a check point all switches (photo).
5. On rear-wheel а/м turn away bolts and remove a reducer of a speedometer (photo).
6. Get a lock ring and beat out a pin (photo).
7. Turn out заглушку, get a spring and плунжер (photo).
8. Turn away two screws and get the restrictive plug of a backing (photo).
9. Turn away two bolts and separate from картера a check point a back cover (photo).
10. Turn away bolts and remove a forward cover, get an adjusting washer and a lock ring of the bearing (photo).
11. Separate and get картер a check point.
12. Clamp transitive section картера in a vice, having tightened bolts an auxiliary plate (to make independently).
13. Beat out pins of plugs gear changes (photo).
14. Turn out all three заглушки clamps.
15. Get rods of plugs (photo).
16. In process of extraction of rods get plugs and balls with springs. Balls of smaller diameter are balls of clamps.

4.15в Details of the mechanism of a gear change of a check point of release after 1S93 (for all-wheel drive а/м) 1. The handle 2. The lever 3. The top lock ring of a cover 4. A cover 5. The bottom collar 6. A cover 7. A lining 8. A plug of inclusion of 5th transfer and a backing 9,13,15,2


19. If damages are observed and люфт exceeds norm completely disassemble a check point and replace the worn out details
20. Press a stripper the forward bearing of an intermediate shaft.
21. Get a lock ring.
22. Cautiously get intermediate and primary shaft.
23. Remove from a primary shaft a lock ring and a persistent washer.
24. Remove the synchronizer of 3rd both 4th transfers and a gear wheel of 3rd transfer.
25. Correct a hammer and бородком раскерненные sites of nuts of secondary and intermediate shaft.
26. Remove a gear wheel of a backing and an adjusting washer.
27. Press a gear wheel of 5th transfer and the bearing
28. Turn away a nut of an intermediate shaft (the nut is subject to replacement).
29. Remove a lock ring and remove an intermediate gear wheel of a backing.
30. Get a lock ring and remove a gear wheel of a reducer of a speedometer. *
31. Get 2 lock rings and remove the bearing of a secondary shaft.
32. Turn away a nut of a primary shaft (the nut is subject to replacement)

4.17а Details of check point FS5W71B/C (till 1993) 1. The bearing of a secondary shaft 2,13,16. A persistent washer 3. The bearing of a conducted gear wheel of 5th transfer 4. A leading gear wheel of a reducer of a speedometer 5,12,51,53,56. A lock ring 6,7. A nut 8. The back bearing intermediate in


4.176 Details of check point FS5W71B/C (after 1993) 1. The bearing of a secondary shaft 2,13,16. A persistent washer 3. A conducted gear wheel of 1 th transfer 4. The plug 5,12,32. The needle bearing 6,28. A blocking ring of the synchronizer 7,30. Муфта the synchronizer 8. Internal


4.17в Details 4-step check point F4W71B/C 1. A nave of the synchronizer of 1st and 2nd transfers 2. A conducted gear wheel of 2nd transfer 3. The needle bearing 4. A conducted gear wheel of a backing 5. A nut of a secondary shaft 6,13,27. The bearing 7. A persistent washer 8,25,28,32,34. Stop


4.18 Check axial люфта gear wheels of a check point 1. A gear wheel 2. A face backlash 3. A secondary shaft or the plug


33. Remove a persistent washer, the plug, the needle bearing, a gear wheel of 5th transfer a conducted gear wheel of a backing, the synchronizer and a holder.
34. Cautiously beat out from transitive section secondary and intermediate shaft.
Secondary shaft
35. Check up a condition шлицов a shaft and teeths of gear wheels, disassemble and replace the worn out gear wheels.
36. Check up a shaft condition (deterioration шлицов, infringement of their straightforwardness, development, конусность).
37. Believe a condition of synchronizers, especially if check point work was accompanied by noise.
38. Establish densely blocking rings on gear wheels and check up a backlash between a gear wreath (photo).
39. At synchronizer assemblage be convinced that the terminations of lock rings on both parties of a nave come into different grooves.
40. Assemblage begin with installation on a secondary shaft of the needle bearing. Then establish a gear wheel of 2nd transfer, blocking ring and the synchronizer of 1st and 2nd transfers, watching correctness of installation.
41. Establish blocking ring of a gear wheel of 1st transfer, the needle bearing, a ball (grease before assemblage), a washer, the plug and a gear wheel of 1 th transfer.

4.56 Removal of a pin from a rod ползуна


4.38 Check of a backlash between a wreath of a leading gear wheel and a blocking ring of the synchronizer 1. A backlash


Intermediate shaft
42. The forward bearing of an intermediate shaft acts in film at check point dismantling.
43. The back bearing of a shaft remains in transitive section картера.
44. Remove a leading gear wheel and get 2 шпонки.
45. Check up a condition шлицов a shaft and teeths of gear wheels.
46. Assemblage is carried out upside-down.
Primary shaft
47. Remove a lock ring and an adjusting washer.
48. Press the bearing (is subject to replacement).
49. Напрессуйте the new bearing for an external holder.
50. Dress a washer.
51. Pick up a washer on a thickness so that to compensate axial люфт.
Epiploons
52. Выпрессуйте a back epiploon and запрессуйте the new. 1
53. Establish a sealing ring of a gear wheel of a reducer of a speedometer.
54. Replace a forward epiploon, запрессовав new with the help оправки.
Back section картера
55. Release a nut of a pin of a rod ползуна, turn on half.
56. Выпрессуйте a pin, keeping for a nut (photo).
57. Remove from a rod the lever and get a rod.
58. Check up a rod and lever condition, if necessary replace. Replace a rod sealant.
59. Check up a plug condition in a back part of section at detection of cracks or deterioration section replace.
60. Establish a rod ползуна upside-down.
Assemblage
61. Remove bearings intermediate and secondary shaft from transitive section картера and check up their condition. For this purpose turn away 6 screws of the holder on transitive section.

4.84 Inhaling of a nut of a secondary shaft


62. Выпрессуйте bearings, resting against external holders.
63. After washing check up freedom of rotation of bearings. In case of the jamming, raised шумности at rotation or in case of easing of holders bearings replace.
64. Check up запрессовку directing pins in transitive section картера.
65. Запрессуйте bearings easy blows in transitive section.
66. Запрессуйте in transitive section the platen of an intermediate gear wheel for 2/3 its lengths so that and in a cut
On the platen the lock plate of the bearing came.
67. Establish a lock plate and tighten screws with the set moment.
68. Раскерните screws to prevent their easing.
69. Cautiously запрессуйте in transitive section the back bearing of an intermediate shaft.
70. Запрессуйте in transitive section a secondary shaft, resting an internal holder of the bearing.
71. Запрессуйте an intermediate shaft.
72. Dress on a secondary shaft the needle bearing, a gear wheel of 3rd transfer, blocking ring and the synchronizer of 3rd and 4th transfers.
73. Establish a persistent washer and a lock ring, having picked up it on a thickness to reduce to a minimum axial люфт (see the Table more low).
74. Dress on a primary shaft directing needle bearing.
75. Enter a leading gear wheel of a primary shaft into gearing with a gear wheel of 4th transfer. Enter a primary shaft with a leading gear wheel into gearing with secondary and intermediate shaft. A gear wheel of a secondary shaft запрессуйте a piece of a pipe of suitable diameter.
76. Establish a lock ring of a leading gear wheel of an intermediate shaft, having picked up it on a thickness to reduce to a minimum axial люфт (see the Table more low).
77. With the help оправки напрессуйте on an intermediate shaft the bearing.
78. Dress on an intermediate shaft a remote washer of a gear wheel of a backing.
79. Establish on the platen of an intermediate gear wheel a lock ring, a persistent washer, the needle bearing, an intermediate gear wheel of a backing, a persistent washer of an intermediate gear wheel and a back lock ring.
80. From the back party of a secondary shaft establish a holder (if it is provided), the synchronizer, a conducted gear wheel of a backing, the plug, the needle bearing and blocking ring.

4.85 Dependence of the actual moment of an inhaling (with the extension piece) from the indication on a scale of a key 1. The Dinamometrichesky key 2. The read out moment 3. The top limit 4. The transformed moment 5. The bottom limit


81. Dress on an intermediate shaft a leading gear wheel of a backing.
82. Enter into gearing both gear wheels of 5th transfer and dress them on intermediate i-secondary shaft.
83. Grease a ball консистентной with greasing and establish a ball and a persistent washer from the back party of a secondary shaft.
84. Wrap a new nut of a secondary shaft and tighten with the set moment.

Attention!
For an inhaling of a nut of a secondary shaft of a check point with the set moment on динамометрический the key follows the extension piece (photo). In this case the actual moment of an inhaling define from the applied diagramme (photo).

85. Dress the back bearing of an intermediate shaft (photo).
86. Tighten a nut of an intermediate shaft with the set moment.
87. Раскерните nuts of shaft so that wreaths of nuts have come into samples on shaft.
88. Check up a face backlash of gear wheels (see above).

4.106 Check выступания And for selection of a thickness of an adjusting washer 1. Carter          2. The bearing 3. An intermediate shaft


89. Dress on a secondary shaft a lock ring and напрессуйте the back bearing.
90. Pick up a back lock ring on a thickness (see the Table).
91. Establish a lock ring, grease a ball and establish on a secondary shaft a ball and a leading gear wheel of a reducer of a speedometer. Establish an extreme lock ring.
92. Establish a plug on муфту the synchronizer a plug of 1 th and 2nd transfers. The extended part of a plug should be turned towards an intermediate shaft. Establish a plug on муфту the synchronizer of 3rd and 4th transfers. The extended part of a plug should be turned into an opposite side.
93. On муфту the synchronizer of 5th and back transfers establish a plug. The top aperture of a rod of a plug should be on one line with a plug of 3rd and 4th transfers.
94. Insert a rod of a plug of 1st and 2nd transfers to an aperture in transitive section and into a plug. Combine apertures and запрессуйте a new pin.
95. Combine dredging in a rod with an aperture and insert a ball, a spring and turn заглушку, having greased slightly with hermetic.
96. Turn transitive section with shaft and plugs so that the collected clamp has appeared in extreme bottom position. Lower 2 balls in an aperture for a clamp of 3rd and 4th transfers and by means of the thin tool submit balls against the stop to a rod of a plug of 1 th and 2nd transfers (if the transitive section is established correctly balls should come in a place). Pass a rod of 3rd and 4th transfers through the top aperture in a plug of 5th transfer and a backing and transitive section and insert into a plug of 3rd and 4th transfers. Balls should be between an established rod and a rod of a plug of 1 th and 2nd transfers. Combine plug and rod apertures and запрессуйте a new pin. Insert into an aperture of a clamp of 3rd and 4th transfers a ball, a spring and turn заглушку, having greased slightly with hermetic. Before installation of a ball of a clamp be convinced that the rod groove coincides with an aperture.
97. In the remained aperture a clamp lower 2 balls. Insert a rod of a plug of 5th transfer and a backing into an aperture in a plug and in transitive section. Be convinced that balls are between an established rod and a rod of a plug of 3rd and 4th transfers. Be convinced that the clamp aperture coincides with dredging on a rod and insert into an aperture a ball, a spring and turn заглушку on hermetic. Combine apertures of a plug and an established rod and запрессуйте a new pin.
98. Tighten all 3 заглушки with the set moment.
99. Grease rods and check up smoothness of their moving.
100. Clear demountable planes картера and transitive section and grease with hermetic.
101. Cautiously dress картер on transitive section, having tracked that bearings of intermediate and secondary shaft have come in проточки картера. Easy blows besiege картер in a place.
102. Establish a lock ring of the bearing of a primary shaft.
103. Clear demountable planes of transitive and back sections, grease with hermetic.
104. Move plugs to neutral position and establish back section, the lever ползуна should enter into gearing with rods of a choice of transfers.
105. Tighten bolts of sections картера with the set moment.
106. Check up выступание And the forward bearing of an intermediate shaft concerning a plane картера (photo) and pick up an adjusting washer on a thickness (see the Table).

The table
Measurement (mm)
Thickness washers (mm)
2,92-3,01
0,6
3,02-3,11
0,5
3,12-3,21
0,4
3,22-3,31
0,3
3,32-3,41
0,2
3,42-3.51
0,1

107. Fix a washer dense greasing and dress a forward cover with a new epiploon and a new lining, without having damaged an epiploon.
108. Grease with hermetic and tighten bolts of a cover with the set moment.
109. Other operations are carried out upside-down.

«The previous page
10.4. A manual transmission removal and installation
The following page»
10.6. 4-step check points of types F4W71B and With - dismantling